Single Ferrule Fittings

Product Details:

Stainless steel instrumentation fittings are critical components used in various industrial applications to connect and manage instrumentation systems, particularly in environments requiring high precision and reliability. Here’s an overview of their features, types, applications, and benefits:

1. Material:

   • Stainless Steel: Typically made from grades like 304 and 316, which offer excellent corrosion resistance and durability, making them suitable for harsh environments.

2. Precision:

   • Designed for precise control and measurement in instrumentation systems, ensuring accurate readings and reliable performance.

3. Pressure Rating:

   • Engineered to withstand high pressures and temperatures, making them ideal for demanding applications.

4. Variety of Configurations:

   • Available in different styles (e.g., tube fittings, valves, and adapters) to meet specific system requirements.

1. Compression Fittings:

   • Used to connect tubes securely. They provide a tight seal by compressing the fitting onto the tube.

2. Swagelok®-Type Fittings:

   • A popular brand of instrumentation fittings known for their reliable performance and leak-proof connections.

3. Adapters:

   • Facilitate connections between different types of threads or pipe sizes.

4. Valves:

   • Ball Valves: For on/off control.
   • Needle Valves: For precise flow regulation.
   • Check Valves: To prevent backflow.

5. Manifolds:

   • Used for combining or redirecting flow in instrumentation systems, often including pressure and temperature gauges.

• Oil and Gas: Used in drilling and production systems for monitoring and controlling flow and pressure.
• Chemical Processing: Essential for safely handling corrosive chemicals and maintaining system integrity.
• Pharmaceuticals: Ensures accurate measurements and flow control in sterile environments.
• Food and Beverage: Used in sanitary applications requiring high hygiene standards.
• Water Treatment: Employed in systems for monitoring and managing water quality and flow.

• Corrosion Resistance: Stainless steel provides long-lasting performance in aggressive environments, reducing maintenance costs.
• High Strength: Durable construction ensures reliable performance under high pressure and temperature conditions.
• Leak-Free Operation: Precision engineering reduces the risk of leaks, enhancing safety and reliability.
• Versatility: Available in various sizes and configurations, suitable for a wide range of applications.

• Installation: Follow manufacturer guidelines for proper alignment and connection methods. Ensure that seals and fittings are compatible.
• Maintenance: Regular inspections are recommended to check for wear, corrosion, or leaks. Cleaning may be required, especially in sanitary applications.

Product Details:

A Stainless Steel Double Ferrule Cross Tee is a high-precision fitting used to connect four tubing lines in a cross-shaped configuration. It provides secure, leak-tight connections with the help of the double ferrule compression system, commonly used in instrumentation, process control, and fluid handling systems.

• Material:

  • Stainless Steel 316 (preferred for corrosion resistance)

  • Also available in 304 Stainless Steel for general use

• Connection Type:

  • Double ferrule compression fitting on all four ends

  • Designed to work with stainless steel tubing (typically 1/8” to 1” OD, depending on size)

• Tube Size:

  • Available in various tubing outer diameters (OD)

  • Common sizes: 1/4", 3/8", 1/2" OD

• Pressure Rating:

  • Up to 6000 PSI or higher depending on tubing and manufacturer

• Design:

  • Cross-shaped fitting with four ports at 90° angles

  • Provides a branch connection with four independent flow paths

• Standards & Compatibility:

  • Compatible with major brands like KALPATARU

  • Meets ASTM A182 and ASME B31.3 standards

• Instrumentation and control panels

• Sampling and analysis lines

• Hydraulic and pneumatic systems

• Chemical and petrochemical processing

• High-purity and corrosive environments

Product Details:

A Stainless Steel Hydraulic Union is a type of hydraulic fitting designed to connect two hydraulic lines or components securely, allowing for fluid transfer in high-pressure systems. These unions are typically made of stainless steel for superior corrosion resistance, strength, and durability, especially in harsh environments such as marine, chemical, or high-temperature applications.

• Material: Usually made from 304, 316, or 316L stainless steel.

• Pressure Ratings: Designed to withstand high pressures (up to 10,000+ psi depending on type and size).

• Sealing Type: Options include metal-to-metal seal, O-ring face seal, cone and thread, etc.

• Connection Types:

  • NPT (National Pipe Thread)

  • BSP (British Standard Pipe)

  • JIC (Joint Industry Council)

  • SAE (Society of Automotive Engineers)

  • ORFS (O-Ring Face Seal)

  • Compression fittings (like Parker or Swagelok)

• Hydraulic power units

• Industrial machinery

• Oil and gas systems

• Chemical processing plants

• Marine and offshore equipment

• Food-grade and pharmaceutical systems (when using 316/316L SS)

Hydraulic unions come in a range of sizes:

• Tube or pipe size: 1/8" to 2" (or larger)

• Thread size: 1/8” NPT to 2” NPT or equivalent metric/BSP

Additional Information:

• Production Capacity: 100

Product Details:

• Body, Nut, Ferrules: SS316 (ASTM A479/A182) — ideal for corrosive environments

• Optionally available in SS304, Monel, Hastelloy, etc.

Common sizes: 1/4" × 1/4", 1/2" × 1/2", etc.

• Union Elbow: Both ends connect to tubing (not threaded)

• Double ferrule design provides:

  • Superior grip and seal

  • Resistance to thermal cycling and vibration

• Reusable: Can be disassembled and re-tightened multiple times

• No special tools required — standard wrench installation

• Suitable for instrumentation, gas, vacuum, and liquid systems

• Instrumentation Panels

• Chemical & Petrochemical Processing

• Gas Distribution Systems

• Oil & Gas – Onshore/Offshore

• Laboratory and High-Purity Systems

• Pneumatic & Hydraulic Controls

• Fully interchangeable with major brands like:

  • KALPATARU